Watts MathAbout

Wire Size Calculator

Enter the load in amps, the voltage, the one-way run, copper or aluminum, and whether the load is continuous. You get the wire gauge from the NEC ampacity table, the breaker that protects it, and the voltage drop over your run, with the neighbouring sizes shown so you can see why.

Nameplate amps, or watts ÷ volts.

Continuous = runs 3+ hours (EV charger, water heater, HVAC). NEC sizes these at 125%.

NEC recommends 3% on a branch circuit, 5% total.

Wire size

8 AWG

copper, 50 A at 75°C

Breaker

40 A

design load 37.5 A (125%)

Voltage drop

1.43%

3.44 V over 75 ft

Sized by

Ampacity

run is short enough

Nearby sizes for this load

AWGAmpacity 75°CDrop at 75 ftVerdict
1225 A3.62%too small for the load
1035 A2.27%too small for the load
850 A1.43%OK
665 A0.92%OK
485 A0.58%OK

Common circuits, copper, by run length

Wire size and breaker for typical household loads at 50 and 150 feet one way, holding voltage drop to 3%.

LoadAmpsBreakerWire at 50 ftWire at 150 ft
15 A lighting circuit1515 A12 AWG8 AWG
20 A receptacle circuit2020 A10 AWG6 AWG
Water heater 4,500 W18.75 ×1.2525 A10 AWG10 AWG
Dryer 30 A2425 A10 AWG8 AWG
EV charger 32 A32 ×1.2540 A8 AWG6 AWG
EV charger 48 A48 ×1.2560 A6 AWG6 AWG
Range 50 A4040 A8 AWG6 AWG
Hot tub 50 A GFCI40 ×1.2550 A8 AWG6 AWG
Subpanel 60 A4850 A8 AWG6 AWG
Subpanel 100 A8080 A4 AWG3 AWG

Loads marked ×1.25 are continuous. 60°C terminals or conduit derating can push any row up a size; a 50 A hot tub or range is commonly wired in 6 AWG for that reason.

Wire size chart: ampacity, resistance and breaker limits (NEC 310.16 at 75°C, 240.4(D))

Every AWG and kcmil size this site's calculators use, in one table -- 75°C ampacity for copper and aluminum, resistance per 1,000 ft (NEC Chapter 9, Table 8), and the largest standard breaker each size can carry.

AWGCopper ampacityAluminum ampacityCu Ω/1,000 ftAl Ω/1,000 ftMax breaker (Cu)
1420 A—3.075.0615 A
1225 A20 A1.933.1820 A
1035 A30 A1.21230 A
850 A40 A0.7641.2650 A
665 A50 A0.4910.80860 A
485 A65 A0.3080.50880 A
3100 A75 A0.2450.403100 A
2115 A90 A0.1940.319110 A
1130 A100 A0.1540.253125 A
1/0150 A120 A0.1220.201150 A
2/0175 A135 A0.09670.159175 A
3/0200 A155 A0.07660.126200 A
4/0230 A180 A0.06080.1225 A
250 kcmil255 A205 A0.05150.0847250 A
300 kcmil285 A230 A0.04290.0707250 A
350 kcmil310 A250 A0.03670.0605300 A
400 kcmil335 A270 A0.03210.0529300 A
500 kcmil380 A310 A0.02580.0424350 A

How the calculator decides

  1. Design current: load amps, times 1.25 if continuous.
  2. Breaker: the next standard size (NEC 240.6(A)) at or above the design current.
  3. Ampacity: the smallest conductor whose 75°C rating is at least the design current and can be protected by that breaker, respecting the 240.4(D) caps.
  4. Voltage drop: if that conductor drops more than your limit over the run, step up until it does not. The result says which of the two rules set the size.

Not applied: terminal temperature ratings, conduit fill and ambient derating, motor and HVAC nameplate rules (which allow different breaker ratios), and local amendments. Those are exactly what the electrician and the inspector are for.

Frequently Asked Questions

What size wire for a 20 amp circuit? 30 amp? 50 amp?

Copper at 75°C: 12 AWG for 20 A, 10 AWG for 30 A, 8 AWG for 50 A, 6 AWG for 65 A, 4 AWG for 85 A, 3 AWG for 100 A. Those are the NEC 310.16 values with the 240.4(D) small-conductor limits; a 50 A circuit is often run in 6 AWG anyway because many breakers and receptacles have 60°C terminals, which drops 8 AWG to 40 A. Long runs push each of these up a size for voltage drop.

What is the 125% rule for continuous loads?

NEC 210.20(A) and 215.3: a load that runs for three hours or more -- an EV charger, a water heater, most HVAC, commercial lighting -- must have its conductor and breaker sized at 125% of the load current. A 32 A EV charger is therefore a 40 A circuit on 8 AWG copper, not a 32 A load on 10 AWG.

Why does the calculator limit 14, 12 and 10 gauge to 15, 20 and 30 amp breakers?

NEC 240.4(D). Even though 12 AWG copper is rated 25 A at 75°C, the code caps its overcurrent protection at 20 A (14 AWG at 15 A, 10 AWG at 30 A) for general branch circuits. The rule exists because the small-wire ratings assume ideal conditions that residential wiring rarely meets.

Which temperature column should I use?

The 75°C column, which this calculator uses, is correct when the wire is THHN/THWN and the breaker and device terminals are rated 75°C -- standard for anything over 100 A and most modern equipment. Terminals rated 60°C, common on 15-30 A receptacles and older breakers, require the 60°C column, which is one size more conservative. The 90°C column is only for derating calculations, never for the final ampacity.

What about conduit fill, ambient temperature and bundling?

Ambient temperature (310.15(B)) and bundling both derate ampacity and this calculator does not apply them, sometimes reducing the allowed current 20-50%. Conduit fill is a separate NEC limit on how many conductors physically fit in a conduit, not on ampacity -- see the conduit fill calculator for that check on the same run.

Is there a full wire size chart, not just my specific answer?

Yes -- the table below lists every AWG and kcmil size this site uses, with copper and aluminum ampacity, resistance per 1,000 ft, and the largest standard breaker each size can carry, all in one reference.

These calculators use National Electrical Code tables and industry sizing charts and are for planning. They are not a substitute for a licensed electrician, an HVAC contractor's Manual J load calculation, or your local code, which governs. Electrical work can kill you and may require a permit; when in doubt, hire it out.

More Calculators